Build & Wiring

KV, voltage and wheel size to wheel speed

KV tells you how fast a motor spins per volt with no load. Combine it with pack voltage, wheel diameter and any gearing, and you get the theoretical and realistic wheel speed — plus the torque available at a given power. Essential for choosing a winding or checking whether a wheel swap will ruin your gearing.

  • No-load RPM
  • Loaded wheel speed
  • Wheel torque
  • Gear ratio effect
Winding & drive
Motor KV
rpm/V
Pack voltage
V
Wheel diameter
in
Gear ratio 1 for a hub motor
: 1
Motor power
W
Units
Load factor real RPM as a share of no-load
85 %
60 · climbing85 · cruise98 · unloaded
Do not know your KV? Spin the motor with a drill at a known RPM and measure AC volts between any two phase wires — RPM ÷ volts is your KV.
Wheel speed under load Live
km/h

rpm unloaded → rpm at the motor → rpm at the wheel.

0
Theoretical top
km/h
Motor torque
Nm
Wheel torque
Nm
Force at ground
N

What a different wheel size would do

Wheel Circumference Loaded speed Wheel torque Ground force
RPMno-load = KV × Vpack  ·  RPMwheel = RPMmotor × load ÷ ratio
speed (km/h) = RPMwheel × π × dwheel × 60 ÷ 1000
τ (Nm) = 9.5488 × P ÷ RPM  // torque from power and speed
Fground = τwheel ÷ rwheel
Load factor accounts for the RPM you lose generating torque — 85% at cruise, closer to 60% while climbing.

What KV actually measures

KV is revolutions per minute per volt, unloaded. A 100 KV motor on a 60 V pack spins 6000 RPM with nothing attached. Put a wheel on the ground and you will see roughly 80–90% of that at full throttle, because generating torque requires current, and current through the winding resistance costs you speed.

KV and torque trade off directly. Halving KV doubles torque per amp at the same voltage, which is why low-KV motors climb well and high-KV motors run fast. Rewinding a motor to a lower KV does not create power — it just moves the same power to a different point on the speed-torque line.

Wheel size changes everything downstream

Wheel speed is RPM × circumference, and circumference is π × diameter. A 10-inch wheel travels 0.798 m per revolution, an 8.5-inch wheel 0.678 m. Fitting smaller wheels to the same hub motor cuts top speed by that ratio — about 15% — while raising acceleration and hill climbing by the same factor.

For geared or belt-drive builds, divide motor RPM by the gear ratio before working out wheel speed. A 5:1 reduction on a 3000 RPM motor gives 600 RPM at the wheel; with a 10-inch wheel that is 28.7 km/h. Gearing is how mid-drive builds get both torque and a sensible motor operating range.

Torque, current and the numbers that break things

Torque in newton-metres is 9.5488 × power in watts ÷ RPM. That relationship is why low-speed, high-power operation is so hard on hardware: at 200 RPM, 1000 W means 47.7 Nm at the wheel and a great deal of current through the phase wires, with almost no airflow over the motor.

Two practical checks before ordering parts. Confirm the controller can supply the phase current the winding needs for your target torque, and confirm the motor's thermal limit at your typical climbing speed rather than at top speed. Most hub motor failures are thermal, and they happen slowly at low RPM, not dramatically at high RPM.

Wheel circumference reference

Wheel size is the multiplier between motor RPM and road speed, and swapping wheels changes speed and torque in opposite directions by the same ratio. A 10-inch wheel travels 798 mm per revolution; an 8.5-inch travels 678 mm — a 15% difference in both directions.

Distance travelled per wheel revolution
Wheel Circumference At 500 rpm At 900 rpm Typical on
6.5″519 mm15.6 km/h28.0 km/hHoverboards, mini scooters
8″638 mm19.1 km/h34.5 km/hEntry commuters
8.5″678 mm20.3 km/h36.6 km/hXiaomi-class scooters
10″798 mm23.9 km/h43.1 km/hMid and long-range scooters
11″878 mm26.3 km/h47.4 km/hPerformance scooters
12″957 mm28.7 km/h51.7 km/hSeated scooters, mopeds

KV, torque and where hub motors actually sit

KV and torque trade off directly: halve the KV and you double torque per amp at the same voltage. Direct-drive scooter hubs are therefore wound very low — usually 10–20 KV — because they turn the wheel without gearing. At 15 KV on a 60 V pack that is 900 rpm, roughly 43 km/h on a 10-inch wheel.

The four-figure KV numbers you see quoted belong to geared RC-style motors, which spin fast and rely on a belt or chain reduction to produce usable wheel torque. Both approaches can work; they simply place the motor at a different point on the same speed-torque line.

One check before ordering anything: at low RPM and high power, torque and current both spike while cooling airflow disappears. Confirm the controller can supply the phase current your target torque needs, and confirm the motor's thermal limit at your typical climbing speed rather than at top speed — most hub motor failures are thermal, and they happen slowly. The hill climb calculator gives you that number directly.

Questions riders actually ask

How do I find my motor's KV if it is unmarked?

Spin it with a drill at a known RPM and measure the AC voltage between any two phase wires, then divide RPM by that voltage — that gives you KV directly (its inverse, the back-EMF constant, is what you are really measuring). It is a five-minute bench test and far more reliable than guessing from listings.

Why is my actual speed lower than the KV calculation?

The no-load figure ignores load entirely. Under real load expect 80–90% of no-load RPM, less on a hill, and less again as the pack voltage sags. Add tyre wear and firmware speed caps and a 15–20% shortfall against the theoretical figure is completely normal.

Does a higher voltage pack make the motor faster?

Yes, proportionally: RPM equals KV × volts, so moving a 100 KV motor from 48 V to 60 V raises no-load speed by 25%. The controller must be rated for the higher voltage, and the motor must handle the extra RPM and heat — this is the most common way people cook a hub motor.

How does wheel size affect torque at the ground?

Inversely. Ground force is wheel torque divided by wheel radius, so a smaller wheel multiplies your effective pulling force while cutting top speed by the same ratio. Going from 10-inch to 8-inch wheels is roughly a 25% torque gain and a 20% speed loss.

What is a typical KV for a scooter hub motor?

Direct-drive scooter hubs are usually in the 10–20 KV range because they turn the wheel directly and need low RPM: 15 KV on 60 V gives 900 RPM, about 43 km/h on a 10-inch wheel. The high KV figures you see quoted — hundreds or thousands — belong to geared RC-style motors, not hub drives.

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